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Divisions
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HOW
TO MAKE A PIPE ORGAN WITH WOOD AND TIN
A pipe organ is a "living"
instrument with it's own personality.
Every organ has something specific, in both tone and in
design.Van Vulpen Organ builders are proud of the guild
they have succeeded in creating, of
master craftsmen who take pride in their work of designing
and making organs, and via handwork from key to pipe,
and on the final result - a magnificent organ !Fine historical
organs are a source of inspiration to Van Vulpen in creating
new instruments.
Allow us to give you a short impression on how an organ
is made in the workshops of Van Vulpen Bros. |
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DRAWING
OFFICE
The production or restoration
starts here.
Detailed drawings are made even for the smallest parts,
thus preventing any important
details being overlooked, and therefore allowing artisans
in the different workshops to get a total review of
the instrument under construction.
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THE
FOUNDRY
To obtain the best possible
results in pipe sound, an alloy of tin, lead an special
additives is essential.In
our foundry metal can be made according to the rules
and descriptions published in very old literature concerning
organ-building. The molten metal is then poured onto
a wooden bench and is allowed to settle.
The plate then receives a final treatment on the planing
machine, and is shaped into the chosen size. The quality
of the metal used is extremely important for the tones
of an organ.
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THE
PIPE-MAKING WORKSHOP
This department is where
everything has to, and is, made by hand.
Here, the created plate is cut to the correct length
and width. Beating
with a small wooden carefully rounds thick, thin, small
and large plates plank on a solid background.
A body, a languid and a foot are carefully assembled
and soldered to a complete flue pipe or reed. This involves
a very specialised handwork that demands great experience
and craftsmanship. Slowly but surely the different pipe
types get their form as a basis for the final sound
character, after receiving a finishing touch via the
voicers and tuners. The harmony between pipe-makers
and voices is a guarantee for the best possible pipe
sound.
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THE
CABINET (CASE) MAKERS
Not only the sound of
the organ is important, but also the cabinet (case).
A good cabinet not only gives the organ an attractive
and adapted appearance, but also protects the interior
parts, and acts as a sounding board. This enables our
specialists to help each other to complete an instrument
with an attractive case and a rich variety in carvings
and ornaments. All cases are made of solid wood (usually
oak or pine) to provide a good resonance.
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WORKSHOP
FOR ORGAN-PARTS
Artisans work here to
manufacture the interior of the organ.
The work is of such high quality, the likes of which
you will seldom see.
Wind chests, roller-boards, bellows, keyboards and a
great variety of small parts for the mechanical connections
are made here, almost all by hand.
After having finished the preparations, the assembling
of the organ can begin. This work entails a high grade
of precision.
The final outcome of the above, is to ensure that, by
creating a good "touch", the organist is able
to express his or her personal intensity.
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THE
VOICING DEPARTMENT
Voicers are craftsmen
who enable each pipe to create it's lively character.
At the same time they co-ordinate the sound to achieve
the best possible harmony between the different types
of pipes.
They must have sensible ears and skilled hands to get
a sonorous and harmonious composition.
A fascinating job, having as a result a lively instrument
ready for organists to express their artistic capabilities.
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How
to make a pipe organ
Drawing office
The Foundry
The Pipemaking
workshop
The cabinet makers
Workshop for organ parts
The voicing department
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